Preparations of n,n-dialkyl-substituted fatty amides from nitriles and alcohols and n,n-dialkylformamides from hydrogen cyanide and alcohols

ABSTRACT

NOVEL PROCESS FOR THE PREPARATION OF N,N-DIALKYL-SUBSTITUTED FATTY AMIDES REPRESENTED BY THE GENERAL FORMULA   R-CO-N(-R&#39;&#39;)2   WHEREIN R IS AN ALKYL RADICAL HAVING 1 TO 6 CARBON ATOMS AND R&#39;&#39; IS AN ALKYL RADICAL HAVING 1 TO 4 CARBON ATOMS, WHICH COMPRISES REACTING AT A TEMPERATURE IN THE RANGE OF 50 TO 1000*C. UNDER PRESSURE A NITRILE REPRESENTED BY THE GENERAL FORMULA R-CN, WHEREIN R HAS THE SAME MEANING AS DEFINED ABOVE, WITH AN ALCOHOL REPRESENTED BY THE GENERAL FORMULA R&#39;&#39;-OH, WHEREIN R&#39;&#39; HAS THE SAME MEANING AS DEFINED ABOVE, THE ALCOHOL BEING EMPLOYED IN AN AMOUNT IN THE RANGE OF FROM 1.5 TO 10 MOLES OF ALCOHOL PER MOLE OF THE NITRILE, WITH OR WITHOUT EMPLOYING A CATALYST, AND RECYCLING AT LEAST A PART OF THE BY-PRODUCTS OF THE REACTION TO THE STARTING REACTION MIXTURE. THEREBY, THE N,N-DIALKYLAMIDES CAN BE PRODUCED IN HIGH YIELD. AND, A NOVEL PROCESS FOR THE PREPARATION OF N,N-DIALKYLFORMAMIDES REPRESENTED BY THE GENERAL FORMULA   (R&#39;&#39;)2-N-CO-H   WHEREIN R&#39;&#39; IS AN ALKYL RADICAL HAVING 1 TO 4 CARBON ATOMS, WHICH COMPRISES REACTING AT A TEMPERATURE IN THE RANGE OF 50 TO 1000*C. UNDER PRESSURE HYDROGEN CYANIDE, WHICH IS UTTERLY DIFFERENT IN CHEMICAL BEHAVIOR FROM THE NITRILE, WITH AN ALCOHOL REPRESENTED BY THE GENERAL FORMULA R&#39;&#39;-OH, WHEREIN R&#39;&#39; HAS THE SAME MEANING AS DEFINED ABOVE, THE ALCOHOL BEING EMPLOYED IN AN AMOUNT IN THE RANGE FROM 1.5 TO 10 MOLES OF ALCOHOL PER MOLE OF THE HYDROGEN CYANIDE, WITH OR WITHOUT EMPLOYING A CATALYST. IN THE LATTER PROCESS ALSO, THE YIELD MAY ADVANTAGEOUSLY BE IMPROVED BY RECYCLING AT LEAST A PART OF THE BY-PRODUCTS OF THE REACTION.

United States Patent Office 3,751,455 Patented Aug. 7, 1973 3,751,465 PREPARATIONS F N,N-DIALKYL-SUBSTITUTED FATTY AMIDES FROM NITRILES AND ALCO- HOLS AND N,N-DIALKYLFORMAMIDES FROM HYDROGEN CYANIDE AND ALCOHOLS Yasunobu Talrahashi, Yohei Fukuoka, Katuyoshi Sasaki, and Saburo Senoo, Tokyo, Japan, assiguors to Asahi Kassi Kogyo Kabushiki Kaisha, Kita-ku, Osaka, Japan No Drawing. Continuation-impart of abandoned application Ser. No. 748,165, July 29, 1968. This application Dec. 22, 1970, Ser. No. 100,837

Int. Cl. C07c 103/08 US. Cl. 260561 R 9 Claims ABSTRACT OF THE DISCLOSURE Novel process for the preparation of N,N-dialkyl-substituted fatty amides represented by the general formula RJiN wherein R is an alkyl radical having 1 to 6 carbon atoms and R is an alkyl radical having 1 to 4 carbon atoms, which comprises reacting at a temperature in the range of 50 to 1000 C. under pressure a nitrile represented by the general formula R--CN, wherein R has the same meaning as defined above, with an alcohol represented by the general formula ROH, wherein R has the same meaning as defined above, the alcohol being employed in an amount in the range of from 1.5 to 10 moles of alcohol per mole of the nitrile, with or without employing a catalyst, and recycling at least a part of the by-products of the reaction to the starting reaction mixture. Thereby, the N,N-dialky1amides can be produced in high yield. And, a novel process for the preparation of N,N-dialkylformamides represented by the general formula 0 Ha t-M wherein R is an alkyl radical having 1 to 4 carbon atoms, which comprises reacting at a temperature in the range of 50 to 1000 C. under pressure hydrogen cyanide, which is utterly different in chemical behavior from the nitrile, with an alcohol represented by the general formula ROH, wherein R has the same meaning as defined above, the alcohol being employed in an amount in the range of from 1.5 to 10 moles of alcohol per mole of the hydrogen cyanide, with or without employing a catalyst. In the latter process also, the yield may advantageously be improved by recycling at least a part of the by-products of the reaction.

CROSS REFERENCE TO PRIOR APPLICATION This is a continuation-in-part of our copending application Ser. No. 748,165, filed July 29, 1968, now abandoned.

This invention relates to the preparation of N,N-dialkylamides.

More particularly, this invention relates to a process for the preparation of N,N-dialkyl-substituted fatty amides, which comprises reacting a nitrile with an alcohol, and recycling at least a part of the by-products of the reaction to the starting reaction mixture, and relates also to a process for the preparation of N,N-dialkylformamides, which comprises reacting hydrogen cyanide with an alcohol.

N,N-dialkylamides are industrially important compounds Which are useful as solvents for various purposes such as extraction and reaction media. Examples of these important N,N-dialkylamides include N,N-dimethylacetamide, N,N-dimethylformamide and N,N-diethylformamide. However, the conventional manufacturing processes for the preparation of N,N-dialkylamides are expensive, leading to a restriction on the use of the N,N-dialkylamides in industry.

Heretofore, it has been proposed to prepare N,N-di alkylamides by the reaction of a dialkylamine with one of several classes of compounds such as esters of fatty acids, fatty acids, primary amides of fatty acides and ketenes. It has also proposed to prepare N,N-dialkylamides by hydrolyzing a nitrile in the presence of an acid or alkali in an amount approximately equivalent to or greater than the amount of nitrile to produce the corresponding primary amide and/or acid, and subsequently reacting the resulting product with a dialkylamine to obtain the desired N,N-dialkylamide. Thus, it is without exception necessary to employ dialkylamines in the proposed processes for the preparation of N,N-dialklamides. Dialkylamines are produced by reacting an alcohol with ammonia under drastic conditions, that is under elevated temperature and at high pressure. The production of di-' alkylamines by such a process is inevitably accompanied by the formation of monoalkylamines and trialkylamines. The respective boiling points of these amines are close to one another, thus rendering difiicult the separation and purification of mixtures of these amines. Therefore, the proposed methods for the preparation of N,N-dialkylamides, which require purified dialkylamines as starting material, are uneconomical.

It has now been found that N,N-dialkylamides can be prepared without employing dialkylamines as starting materials. According to the present invention, a nitrile and hydrogen cyanides respectively serve as sources of nitrogen for the N,N-dialkyl-substituted fatty amide and N,N- dialkylformamide, thereby eliminating the difiiculties present in the proposed processes employing dialkylamines as a starting material.

In one aspect of the present invention, there is provided a process for the preparation of N,N-dialkylsubstituted fatty amides represented by the general formula wherein R is an alkyl radical having 1 to 6 carbon atoms and R is an alkyl radical having 1 to 4 carbon atoms, which comprises reacting at a temperature in the range of 50 to 1000 C. under pressure a nitrile represented by the general formula RCN, wherein R has the same meaning as defined above, with an alcohol represented by the general formula ROH, wherein R has the same meaning as defined above, the alcohol being employed in an amount in the range of from 1.5 to 10 moles of alcohol per mole of the nitrile, and recycling at least a part of the by-products of the reaction to the starting reaction mixture.

In this connection, it is noted that it has been reported to prepare N-alkyl-substituted fatty amides by reacting a nitrile with an alcohol at a temperature above 300 C. under pressure with employing a catalyst, which is accompanied by the formation of small amounts of N,N- dialkyl-substituted fatty amides and primary amides as byproducts. However, the main product of the above-mentioned process is always an N-alkyl-substituted fatty amide and, therefore, this known process can not be commercailly utilized for the preparation of N,N-dialky1-substituted fatty amides.

As a result of the intensive investigation by the present inventors to improve the process for the purpose of obtaining the N,N-dialkyl-substituted fatty amide in high yield, it has unexpectedly been found that by the addition or recycling of some or all of the by-products to the starting reaction mixture, the yield of the N,N-dialkyl-substituted fatty amide can be greatly improved. The instant process of the present invention has been made on the basis of such novel finding. Stated illustratively, the reaction mixture obtained by the reaction between a nitrile and an alcohol comprises various by-products including the corresponding primary amide, secondary amide, fatty acid, trialkylamine as well as small amounts of the fatty acid ester, monoalkylamine, dialkylamine and others in addition to the desired N,N-dialkyl-substituted fatty amide. The amounts of the nitrile and alcohol which remain unreacted are of only trace. By adding or recycling the by-products to the starting reaction system, the yield of the desired N,N-dialkyl-substituted fatty amide in relation to the amount of nitrile can advantageously be improved. In view of the significant difference in boiling point between the N,N-dialkyl-substituted fatty amides and the byproducts, the isolation and purification of the desired N, N-dialkyl-substituted fatty amides can readily be accomplished. Moreover, it is to be noted that by further adding or recycling the by-products which are obtained in the first recycling stage to the reaction system of the succeeding time in the same manner as in the first recycling stage, the same effect can be obtained; and furthermore it is to be noted that this recycling operation can be repeated without restriction on the number of times to give the substantially constant effect every time. If the instant process of this invention is, as will be described later, carried out in the presence of a catalyst, the by-products recycled assist to increase the solubility of the catalyst, thereby remarkably improving the catalytic effect.

For exemplifying the effect of such recycling of the byproducts, the illustration will be made on the reaction between acetonitrile and methanol. In this reaction, N,N dimethylaceta-mide is obtained as a desired product, and, at the same time, a number of kinds of by-products are obtained. The desired product is obtained in poor selectivity as low as 40 to 50% in relation to the amount of acetonitrile employed. However, by adding or recycling the 'by-products to the starting reaction system, the yield of the desired product is improved up to higher than 90% in relation to the amount of acetonitrile employed. When the same operation as described is repeated further 8 times, the desired product is obtained in high yield every time as clearly shown in the following Table 1.

TABLE 1.EFFECT OF RECYCLING 4 Average percent.

The reason why the recycling operation has such favorable eifect on the yield is not yet clear. But it is considered that the presence of the lay-products in the reaction system might depress the formation of further by-prodnote. In any event, it is surprising that in every recycling operation the formation of by-products is controlled to substantially the same level to give the desired product in high yield. Therefore, it is to be noted that, according to such surprising finding, it has first become possible to commercially produce N,N-dialkylamides from a nitrile and an alcohol.

One of the other advantages of the process of the present invention lies in the ready availability of the starting materials. For example, acetonitrile which is obtained as a by-product in the production of acrylonitrile by the ammonooxidation of propylene can advantageously be utilized as starting nitrile in the instant process of the present invention. Thus, by the reaction of such a nitrile with methanol or ethanol, the following useful N,N-dialkylsubstituted fatty amides may be readily produced: N,N- dimethylacetamide and N,N-diethylacetamide.

The nitriles which are employed in the process of this invention are suitably those of the general formula RCN wherein R is an alkyl group having 1 to 6 carbon atoms. Examples of such nitriles are acetonitrile, n-propionitrile, sec-butyronitrile, tert-butyronitrile, valeronitrile and capronitrile. The alcohols used in the process of this invention are suitably those of the general formula R'-OH wherein R is an alkyl group having 1 to 4 carbon atoms and examples of such alcohols are methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol and isobutyl alcohol.

In carrying out the process of this invention, the starting materials, namely the nitrile and the alcohol may each be employed from the beginning of the reaction in the full amount required for the desired reaction, or may be successively or stepwise supplied during the course of the reaction. The alcohol is suitably employed in an amount ranging from 1.5 to 10 moles per mole of nitrile. When an insuflicient amount of alcohol is employed the undersirable formation of N-rnonoalkylamides as by-prodnet is promoted. The use of too much alcohol also has an adverse effect on the reaction, that is, the rate of reaction is depressed and, at the same time, the formation of trialkylamine as a by-product is unfavourably prometed.

Whilst the process of this invention may be carried out in the absence of a catalyst, the process is advantageously carried out in the presence of a catalyst. The use of a catalyst accelerates the rate of reaction and thus enables the process to be rapidly completed, and, at the same time, depresses the formation of by-product thereby improving the yield of the desired products. The catalysts for use in the process of the present invention may be selected from the following three groups:

(1) The metals copper, cadmium, mercury and tin;

(2) Oxides, oxyhalides, hydroxides, inorganic acid salts and organic acid salts of a metal selected from the group consisting of copper, silver, cadmium, mercury,.

titanium, zirconium, tin, lead, vanadium, antimony, bismuth, chromium, molybdenum, tungsten, manganese, cobalt, nickel, rhodium, palladium and platinum; and

(3) Chromic acid, bichromic acid, molybdic acid, phosphomolybdic acid, tungstic acid and permanganic acid; alkali metal salts thereof.

Examples of particularly suitable inorganic acid salts of the metals of group (2) above are carbonates, cyanides, nitrates, sulphates, halides, phosphates, borates, nitrites, sulphites, phosphites and thiocyanates. Examples of suitable organic acid salts of the metals of group (2) above are formates, acetates, propionates, butyrates, stearates, oxalates, p-toluenesulfonates, naphthenates, and benzoates.

The catalyst may be employed in the form of a solution or suspension in the reaction system. The amount of the catalyst may vary widely, e.g. from 0.0001 to 10 mole percent, more preferably from 0.01 to 5 mole percent, based on the amount of nitrile. The use of a greatly increased amount of catalyst is not followed by a corresponding improvement in catalytic effect, but rather has a detrimental influence on the subsequent operations .for isolating and purifying the desired product. On the other hand, it is undesirable to employ too small amount of a' catalyst since no catalytic eifect may be obtained.

The reaction according to the present invention can be effected in the gaseous or liquid phase. The reaction temperature employed is suitably from 50 to 1,000 C. In view of the fact that the lower the temperature, the slower the rate of reaction, whilst at too high temperatures an undue amount of by-product is formed, leading to a decreased yield of the desired N,N-dialkylarnide, the preferred temperatures are from 100 to 500 C.

In another aspect of the present invention, there is provided a process for the preparation of N,N-dialkylformamides represented by the general formula wherein R is an alkyl radical having 1 to 4 carbon atoms, which comprises reacting at a temperature in the range of 50 to 1,000 C. under pressure hydrogencyanide with an alcohol represented by the general formula R'OH, wherein R has the same meaning as defined above, the alcohol being employed in an amount in the. range of from 1.5 to moles per mole of the hydrogen cyanide.

In this connection, it is to be noted that although hydrogen cyanide is represented by the formula HCN which has a resemblance to the formula of a nitrile, it is utterly different in chemical behavior from a nitrile. For instance, a nitrile is reacted with an alcohol in the presence of a strong acid at a low temperature to produce. an iminoether as exemplified by the schema NH-Ho'i 5- 0 C. 011.0: crnon 301 ornc OCH; [Hamamoto et al., Nippon Kagaku Zasshi, 80, 226 (1959)], while hydrogen cyanide is reacted with an alcw hol, for example, ethanol and hydrochloric acid toproduce the mixture of ethyl chloride, ethylformate,-

and cH(oc,H, ,coNH, [Pinner, A, Ber .16. 352-553 (1883)]. The above-mentioned reaction of hydrogen cyanide is deemed to be able to be shown by the following schemata:

Therefore, it is apparent from the above discussion that whether or not the reactions that can proceed in case nitriles are employed are applicable to hydrogen cyanide can not be anticipated. 'i

As a result of the study by the present inventors, however, it has surprisingly been found that hydrogen cyanide is reacted with an alcohol to give N,N.-dia-lky1formamides.- The present process of this invention was accomplished on the basis of such unexpectedfinding. 9

The present process can be carried out as a one-stage process, as opposed to the previously pro esea process. Thus, a considerable simplification of the process as well as a reduction in the cost of the manufacture of N',N- dialkylfonnamides is achieved.

One of the other advantages of the present process of" 6 process comprising reacting a nitrile with an alcohol is applicable to this process in which hydrogen cyanide is reacted .'with an alcohol. Although the by-products recycling operation is not essential to the present process in which hydrogen cyanide is reacted with an alcohol, it has also a favorable effect on the yield of desired N,N-dialkylformamides. Stated illustratively, the reaction mixture obtained by the reaction between hydrogen cyanide and an alcohol comprises various by-products in addition to the desired N,N-dialkyl-formamide. Such by-products include relatively large amounts of formamide, a monoalkylformamide, a trialkylamine and a formic acid ester; small amounts of various polymers derived from hydrogen cyanide, polymers formed from hydrogen cyanide and the other by-products and polymers formed by the reaction between the other by -products; and traces of ammonia, formic acid, monoalkylamine, dialkylamine, and carboxylic acids and esters thereof that are products of the reaction in which an allcyl nitrile is firstly formed from the alkyl group of the alcohol and the cyano group of hydrogen cyanide and subsequently converted under the reaction condition. By adding or recycling to the starting reaction system, the yield of the desired N,N-dialkylformamide in relation to the amount of hydrogen cyanide can advantageously be improved. In view of the significant difference in boiling point between the N,N-dialkylformamides and the by-products, the isolation and purification of the desired N,N-diall yl.formamides can readily be accomplished. Moreover, it is to be noted that by further adding or recycling the by-products which are obtained in the first recycling stage to the reaction system of the succeeding time in the same manner as in the first recycling stage, the same effect can be obtained; and furthermore it is to be noted that this recycling operation can be repeated without restriction on the number of times to give the substantially. constant etr'ect every time. For exemplifying the effect of such recycling operation, the illustration will be made on the reaction between hydrogen cyanide and methanol. In this reaction, N,N-dimethylformamide is obtained as a desired product and, at the same time, a numberof kinds of by-products are obtained. The desired product is obtained in poor yield as low as about 25% n relation to the amount of hydrogen cyanide employed. However, by adding or recycling the by-products to the startrng reaction system, the yield of the desired product isimproved. higher than hydrogen cyanide employed. When the same operation as described is repeated further 8 times, the desired product is obtainedin high yield every time as clearly shown in the following Table 2.

:TABLE 2.-l3FFECT 0F RECYCLING data? ii mllemgigitiiim stage g. g. G. Percent 27 J 141.3 45.7 24.9 149.4 47. 27 168.1 45.: :2: "27 J 180.3 49.1 67.3 27 J 190.1 44.9 61.5 27 211.5 50.5 69.2 27 224.9 48.5 66.4 27 234.0 46.9 64.3 27 245.8 50.5 69.2 27 l 27 J 256.2 50.5 68.5 257.9 46.9 64.2

% in relation to the amount of formed were 27.5 g.

. amide.

As described, according to the present invention, there is provided a process for the preparation of N,N-d1alkyl amides which is simple to carry out as opposed to the conventional process employing dialkylamines which are difiicult to obtain in the purified form. In addition, by recycling the by-products, the N,N-dialkylamides can be prepared in high yield. Thus, the'present manufacturing,

process for the preparation of N,N-.dialkylamides are extremely valuable in the industry. The following examples are given by way of illustration of the invention.

EXAMPLE 1 41 g. of acetonitrile, 68 g. of methanol and 1.5 g. of zinc chloride were charged into an induction revolving stirring typeautoclave (hereinafter referred to as an auto-,

clave) having a capacity of 200 ml. and, after replacementof the air in the autoclave by nitrogen, were heated to react at 350 'C. for 1 hour, resulting in 32.5 g. 37.4% of N,N-dimethylacetamide. There were also produced, 'as a by-product, 28.2 g. of N-methylacetamide having a boiling point of 140 C./90 mm. Hg. Absorption due to. an amido group was observed at vmax.,i1640 cm." in thefinfrared absorption spectrum. To the N-methylacetamide thus obtained were added 41 g. of aeetonitrile, 68 g. of methanol and 1.5 g. of zinc chloride, whereupon the mixture was heated at 350 C. for 1 hour to yield I 52.9 (64%) of N,N-dimethylacet-amide together with 38.5

g. of N-methylacetamide as by-product. v

' EXAMPLE 2 41g. of acetonitrile, 71 g. of methanol and 3.5 g. of

cobalt chloride were charged'into an autoclave having a capacity of 500 ml. The air in the autoclave was replaced by nitrogen. Reaction at 380 C. for minutes gave 35.1 g. of N,N-dimethylacetamide. The by-products V of N-methylacetamide, 3.0 g. of acetamide, 9.0 g. of acetic acid, 0.2 g. of methyl acetate,

0.3 g. of ammonia, 0.2 g. of monomethylamine, 0.2 g.

- of dimethyla'mine and 12g. of trimethylamine. These byproducts were mixed with 41 g. of acetonitrile, 71. g. of

methanol and 3.5 g. of cobalt chloride and the mixture, was reacted at 380 C. for 20 minutes to give 60.9 g; of N,-N-dimethylacetamide (Yield in relation to the charged acetonitrile: 70.1%) and the by-products includ-' ing 50.3 g. of monomethylacetamide, 3.5 g. of acetamide,

7.8 g. of acetic acid, 0.4 g. of methyl acetate, 0.4 g. of

ammonia, 0.2 g. of monomethylamine, 0.2 g. of dimethylamine and 18.2 g. of trimethylamine. The second lay-products thus formed were mixed with 41 g. of acetonitrile, 71 g. of methanol and 3.5 g. of cobalt chloride and the mixture was reacted at 380 C. for 20 minutes to give 75.6 g. of N,N-dimethylace tamide (Yield in relation to the charged acetonitrile: 97.0%) and the by- L products including 54.8 g. of N-methylacetamide, 5.0 g.

of acetamide, 8.2 g. of acetic acid and 0.5 g. of methyl acetate.

EXAMPLE 3 41 g. of acetonitrile, g. of methanol and 5.1 g. of zinc iodide were charged into an autoclave having a capacity of 300 ml. After replacement of the air in the autoclave by nitrogen, the mixture was heated at 320 C. for 3 hours to yield 29.5 g. of N,N-dimethylacetamide.

The by-products obtained comprised 35.1 g. of N-methyb' acetamide, 2.0 g. of acetamide, 3.1 g. of acetic acid, 0.1

g. of methyl acetate, 0.2 g. of ammonia, 0.2, g. of mono- 'methylarnine, 0.1 g. of dimethylarnine and 2.8 g. of trimethylamine; To the by-products thus obtained werev added 20.5 g. of acetonitrile', 28 g. of methanol, 2.5 g. of

zinc iodide, and the mixture was heated to react at 320 C. for 3 hours, resulting in 37 g. of N,N-dimethylacet- EXAMPLE 4 140 g. (3.4 moles) of acetonitrile, 147 g. (4.6 moles) of methanol and 12 g. of cobalt chloride were charged the final recycling operation.

8 r into an autoclave having a capacity of 500 ml. and, after replacement of the air in the autoclave by nitrogen, were heated to react at 350 C. for 1 hour. After completion of the reaction, the reaction mixture was cooled. On

' opening the autoclave, the reaction mixture was subjected to distillation to give the following fractions.

TABLE 3 Boiling point v g.

In a trap (cooled at 70 0.

The main component of the fraction F was N,N-dimethylacetamide. The N,N-dimethylacetamide content of the fraction F was 94.5% (Yieldin relation to the charged acetonitrile: 28.3%).

The fractions F and F and a fraction in-the trap were mixed. To the mixture were added 41.0 g. of acetonitrile,

64.0 g. of methanol and 12 g. of cobalt chloride, where 2 upon, in the same manner as described above, the reaction was allowed to proceed and then the distillation was elfected to give the following fractions.

TABLE 4 V Yield, Boiling point g.

V 90.6 F's-.:.-;.::-::;;.;;:--..--{ I I 140. 1

, 0.]10 mm. Hg In a trap (cooled at 7(!' C.) 22.5

The main component of the fraction F' was,N,N-dimethylacetamide. The N,N-dimethylacetamide content of the fraction F, was 91.3% (Yield in relation to the charged acetonitrile: 95.0%). a

The fractions F and F; and a fraction in the trap were mixed. To the mixture were added 41.0 g. of acetonitrile, 64.0 g. of methanol and 12.0 g. of cobalt chloride, whereupon, in the same manner as described above, the reaction was allowed to proceed and then the distillation was efiected to give the following fractions.

dimethylacetamide. The N,N-dimethylacetamide content 7 of the fraction F7 was 89.6% (Yield in relation the charged acetonitrile was 92%). I The same recycling operation as described was repeated further 8 times. The results are summarized in' the following Table 6. As shown in Table 6, the yield of N,N-dirnethylacetamide obtained in the final recycling operation was 96.2% (in relation to the charged acetonitrile), and there were 141.5 g. of the by-products in tea -I By-products Yleld-oiN,N-dimethyl- 49 mm: cy eis Number of I acetamlde recycling trile (F1 pl F4 stage charged, g. plus trap) 2 G. Percent Total charge of acetonitrile:

= Finalby produet.

8 Total yield.

whilsgthejollowing comparative experiment was'conducted. The. same. operation. as,desc ribed in the instant Example 4 was etfected except'that 550 g..ot acetonitrile, 787 g. of methanol and 132 .g. of cobalt chloride were employed, and. the.recycling-operation is omitted. There were obtained N,N-dimethylacetaniide in a poor yield of 381 g. .(33 There.were also.obtained 995 g. of the by-iproductsmw 4-1.0 ,g- .(.1 .0 tnole) of acetonitrile, 64.0 g. (2.0 moles) q m thanol. and 12.0 g.,ot Qupricchloridewere char o. na tq lave having .a capacity v0t 5.00 ml; and, after p mentot the air lathe. autoclave ---by nit og nheated to .,r e ac t at.2 8Q?. for hours; On opening h autoclave, the reactionn ixture ,was. subjected to distillation to give the followingfractions.

The main componentof the fraction F was N,N-dimethylacetamide. The .N,N-dimethylacetam.ide.content of. the fraction F, was 85.3% and its yield was 34.8 g. (Yield in relation to.lthe lchargedacetonitrile 40.0% -'lo 3.0 g. of the fraction F of-table7 were added 4 1l.0 g. of; acetonitrile, -64.0 g. of, mcthaiill ll dllllfi g."of. cupric chloride, whereupon, in-thesame manner as described above, the reaction wafsalliowe'dlto proceed and then. the distillation was effected-to otbain 36.-7-g-. of N,N-"dimethyl-' acetamide (Yield in relation to .thej'chargdacetonitril'e:

42.2%). The yield in--relation--to the charged aceto nitrile increased by 2.2% fbyrecyclihg'thle, fraction i EXAMPLE .611. 7 To 36.4 g. er the fraction Fi shdwn in Table 70f Exeffected to obtain 38.1 g. of N,N-dimethylacetamide (Yield in relation to'the charged acetonitrile: 43.8%). Recycling of the fraction in trap increased the yield in relation to the charged acetonitrile by 3.8%.

.am le 5 were added 41;.0 g ot acetonitrile, 64.0 g. of methanoland 12.0 g. of cupric chloride; whereupon, in

EXAMPLE 8 82.0 g. (2.0 moles) of acetonitrile, 128.0 g. (4.0 moles) of methanol and 20 g. of manganese naphthenate (total charged amount: 230.0 g.) were charged into an autoclave having a capacity of 500 ml., and heated with stirring to react at 300 C. for 2 hours. On opening the autoclave, the reaction mixture was subjected to distillation to give the following fractions.

The main component of the fraction F was N,N-di-' methylacetamide. The result of the analysis of the F showed the yield of N, N-dimethyla cetamide was 82.1 g. (Yield in frela tion to the charged acetonitrile: 47.2%).

' Thefractions F and F and the fraction in a trap were mixed. (total amount: 87.6 g.). To the resulting mixture wereadded 4l.0 g. (1.0 mole), 64.0 g. (2.0 moles) of methanol. (total amount ofthe acetonitrile and the methanol: 105.0 g.) and 20 g. of manganese naphthenatc (total amount of charge: 212.6 g.), whereupon, in the same manner as described above, the reaction was allowed to proceed and then the distillation was effected to give 85.1 g. of N,N-di-methylacetamide (Yield in relation to the charged acetonitrile: 97.2%). As compared with the first reaction in which 2 moles of acetonitrile were employed (total amount of charge: 230 g.), both the yield in-relation to the charged acetonitrile and the absolute yield increased in spite of less total amount of charge (212.6 g.) in the second-reaction in which by-product fractions were recycled.

EXAMPLE 9 41.0 g. (1.0 mole) of acetonitrile, 64.0 g. (2.0 moles) of methanol and 15 g. of bismuth nitrate were charged into an autoclave having a capacity of 200 ml., and heated with stirring to react at 320 C. for 2 hours. The thus obtained reaction mixture was subjected to distillation to give the following fractions.

TABLE 9 In a trap (cooled at C.)

The main componentof the fraction F was N,N-dimethylacetamide. The N,N-dimethylacetamide content of thefraction F was 84.5% (Yield in relation to the charged acetonitrile: 42.2%).

The fractions F F and the fraction in the trap shown in Table 9 were mixed (total amount: 44.2 g.). To 4.4 g. of the resulting mixture, 4.1 g. (0.1 mole) of acetonitrile and 1.5 g. of bismuth nitrate was added methanol in an amount as shown in Table 10, whereupon, in the same manner as described above, the reaction was allowed to proceed at 320 C. in an autoclave. The yields of the thus obtained N,N-dimethylacetamide are shown in Table 10.

TABLE 10 Amount oi Yield methanol 1 (percent) 1 Expressed in mole in relation to the amount of aeetonitrile. V EXAMPLE 10.

- 7 In the same manner as described in Example 5, to 41.0

g. (1.0 mole) of acetonitrile and 64.0 g. (2.0 moles) of methanol were added a catalyst as shown in Table 11 m an amount of 5 mole percent in relation to the amount j of acetonitrile. Reaction at 340 C. for 2 hours followed by distillation gave fractions. of the kinds as shown in Table 7. The fractions F and F and the fraction in a trap were mixedfllo the resulting mixture were added 41.0 g.

oiacetonitril'e. 64.0 g. of methanol and a catalyst as shown in Table 11 in an amount of 5 mole percent in relation to the amount of acetonitrile, whereupon, in the same manner as described above, the reaction wasallowed to proceed to give N,N-dimethylacetamide.with the yields as-shown in Table 11. The yields in the first reaction bei fore recycling are also shown in Table 11.

- TABLE 11' Yield, g'.

Second reaction r First (after Catalyst reaction recycling) 7 g Cuprous ehlorlde-; -r 35.2 69 2 V "Cuprlc thioeyanatm- .22.

aaaeeeaeeeaaeseeaaeaesa a Cobalt cyanide 4Q Cobalt'borato-.. V at 59 Platinous eyanld EXAMPLE 11 T0 41.0 'g. (1.0 mole) of acetonitrile and 64.0 g. (2.0 moles) of methanol was added a catalyst as shown in Table 12, inthe same manner as described in Example 5. Reaction was effected at 450 C. for 30 minutes. The thus obtained reaction mixture was distilled to give fractions of the kinds as shown in Table 4. The fractions of F and F and the fraction in'a trap were mixed. To the resulting mixture were added 41.0 g.- of acetonitrile, 64.0 g. of

I methanol andthe catalyst mentioned above and'heated in Amount of catalyst! Yield, g.

1.0 Manganese borate- 1. 0 43. 2 Molybdenum trioxide. 1. 0 Tungsten hexaehlorlde.-- 1. 0 1 Mercmic benzoate 1.5 V

Zirconium sulfate 1.0 3 Vanadium oxychloride- 1.5 g Chromium carbonate (basic 1.0 Chromium naphthenate.- I 1.0 1 r 1 Bismuth oxalate v 1.0 v 47 7 Chromium iormate 1. 0 Silver cyanide"-.. g 1.0 r v i Expressed in mole percent in relation to the amount at aeetonitrie:

EXAMPLE 13',- In the same manner as described m'Example 5, 41.0 g. (1.0 mole) of acetonitrile, 64.0 g. (2.0 moles) of the same manner as mentioned above to give N,N-dimeth- V i TABLE 12 Catalyst: Y i. Yield, g. Cupric s'ulfite 45.3 Cupric phosphite 47.2 Zinc phosphate -4 41.2

Zinc phosphite -..'49.3 Zine cyanate 742.4 Zinc borate M "55.2' Zinc formate 46.3

Zinc oxalate i 40.5 Stannic naphthenate 38.7 Stannic borate 0 Stannic thiocyanate $0.1 Stannous propionate 42.2 I Stannous stearate 40.1

Stannous p-toluenesulfonate 42.3 Cobalt naphthenate '-47.2' 'Antimony oxychloride 46.1 Antimony pentoxide 41.0 Cobalt butyrate 51.8 Lead nitrate V V 43.8' Copper (powder)l l 36.1 Cupric carbonate 34.2 Zinc 40.7 Cadmium 35.3

Mercury 37.6 Cadmium carbonate 423; Cadmium hydroxide "45.2

In the same manner as mentioned inExample 5, to 41.0 g. (1.0 mole) of acetonitrile and 60.0 g. (2.0 moles) of methanol was added a mixture of catalysts as shown 7, in Table 13. Reaction was effected at 340i, C.'for 2 hours 0 and then distillation was performed to give fractions F aud F and the fraction in a trap. To the mixture of the above-mentioned fractions were added 41.0 g.= of aoetonitrile, 60.0"g. ofrnethanol and the catalysts mentioned above and heated in the same manner as mentioned above to give N,N-dimethylacetamidejwith the yields as.

shown in Table 13. 4 a TABLE 1':

methanol and 15 g. of antimonytrichloride were charged in an'autoclave and heated to react at 320C. for-1 hour. The thus obtained reaction'mixture was distilled-t0 give fractions of the kinds asshown in Table 7. The yields of fractions F and F and the fraction ina trap were totalled 46.2 g. 22.5 g. of the mixture of jthe above mentioned fractions, 20.5 g. (0.5mole) of acetonitrile, 320g; (1.0 mole) of methanol and 7.5 g. of antimony trichloride were charged in an autoclave and heated to react at.150 C. for l days to give 21.0 g. of N,N-dimethylacetamide.

" EXAMPLE 14 22.5 g. of the fraction mixture obtained in Example 12, 20.5 g. (0.5 mole) of acetonitrile, 32.0 g. (1.0 mole) of methanol and 10.0 g. of tin were charged in an autoclave and heated to react at 500 C. for minutes to give 31.1 g. of.N,N-dimethylacetamide.

EXAMPLE 41.0 g. of acetonitrile, 148.0 g. of n-butyl alcohol and 5.2 g. of zinc ptoluenesulfonate were charged in an autoclave and-heated to react at 360 C. for 4 hours to give 45.0 g. of.N,N-di-n-butylacetamide (boiling point: 115 to 116 -C ./9 mm. Hg). Further distillation gave 8 5.0 g. of a substance having a high boiling point (boiling point: 117 C./8 mm. Hg to 150 C./5 mm. Hg). 85.0 g. of the substance having a high boiling point, 41.0 g. of .acetonitrile, 148.0 g. of n-butyl alcohol and 5.2 g. of zinc p-toluenesulfonate were charged into an autoclave and heated to react at 360 C. for 4 hours to i 9-0. a. 9t.N N: i-ny a tamid EXAMPLE 16 85g. of n capr oni trile, 6.5 g. ofmethanol and 0.5 g.- of-ferrie formate were'charged into anautoclave and h'eatedjlt'oreact at 350 C. for 30'mini1te's to give 5.3 g. of, N,N-dimethyl-n-capronamide. 4.5 g. of by-product having a boiling point higher than N;N-dimethy1-n-ca- 'pronamide were obtained. 4.5 g. of the by-product thus obtained, 8.5. g; of n-capronitrile, 6.5g. of methanol and 0.5 g. of ferric formate were charged into an autoclave and heated to react at, 350 C. for 30 minutes to give 82 g. of N,N-dimethyl-n-capronamide.

EXAMPLE 17 6.9 g. of isopropionitrile, 7.1 g. of methanol and 0.3 g. of zinc butyrate were charged into an autoclave and heated to react at 330 C. for 2 hours to give 4.5 g. of N,N-dimethylisopropionamide. 1

5.3 g. of a byproduct having a boiling point higher than 'N,N-dimethylpropionamide were obtained. 5.3 g. of the'by-product'were added to 6.9 g. of isopropionitrile, 7.1 g. of methanol and 0.3 g. ofzinc butyrate in an autoclave and heated to react at 350 C. for 30 minutes to give' 7.5 g. of N,N-dimethylisopropionamide.

1 An autoclave having a; capacity of 500 ml. was charged with 54 g. of hydrogen cyanide and 192 g. of methanol, which, after replacement of the .air in the autoclave by nitrogen, were heated at 280 C. for 48 hours. Upon opening the autoclave; the portions havinglower boiling points were distilled oil? under normal pressure. The remaining portion was further distilled to yield 1.2 g. of N, N-dimethylformamide asa fraction boiling at 152 to 153 C. under normal pressure. Its infrared absorption spectrum exhibited an absorption due to an amido group at 1 max, 1640 cm.-

Elementary analysis.-Found (percent): C, 40.21; H, 9.20; N, 18.90. Calcd. (percent): C, 40.30; H,-9.65; N, 19.17.

EXAMgLE'w 2.7 g. of hydrogen cyanide and 7.0 g. of methanol were charged into ati autoclave having a capacity of 20 ml. together with the catalyst listed in the following Table I inan amount of 5 mole percent based on the amount of hydrogen cyanide.

The mixture was allowed to react at 240 C. for 2 hours. The yields of N,N-dimethylformamide are listed in the following 'Ijable 14 together with the catalyst emnloyed.

EXAMPLE 20 67.5 g. (2.5 moles) of hydrogen cyanide, 147 g. (4.6 moles) of methanol and 25.0 g. of zirconium oxychloride were charged into an autoclave and, after.replacement of the air in the autoclave bynitrogen, were heated to react at 250 C. for 1 hour. After completion of the reaction mixture was subjected to distillation to give the folautoclave, hydrogen cyanide was not detected and the re action mixture was subjected to distillation to give the following fraction.

TABLE 15 Yield,

Boiling point g.

Fraction:

F5 20 to C./760 mm. Hg- 17.7

*Fi 72 to 78 C./40 mm. Hg 50.2

78 0.]35 mm. Hg

112 C./10 mm. Hg

In a trap (cooled at 70 C.) 18.5

Residue of distillation 47, 6

The main component of the fraction F was N,N-di methylformamide. The N,N-dimethylformamide content of the fraction F was 91.2% (Yield in relation to the charged hydrogen cyanide: 24.9% r

The fractions F and F and a fraction in the trap were mixed. To the mixture were added 27 g. of hydrogen cyanide, 55 g. of methanol and 2 g. of zirconium oxychloride, whereupon, in the same manner as described above, the reaction was allowed to proceed and then the distillation was effected to give the following fractions.

1 TABLE 16 Yield, Boiling point g.

Fraction: r 7 4 F; 2010 C./7601mn. Hg 22.4 F':.... 73t0'78 C.I40mm. Hg 50.9

; 76 C./35 mm. Hg F's l 107. 5

p C./10 mm. Hg In a trap (cooled at 70-C.)- 20.5 Residue of distillation- 3. 5

TABLE 17- Yield, Boiling point g.

Fraction:

F" 20 to 102 C.l760 mm. Hg 35.5 F; 73 to 78 C./40 mm. Hg; 51.5

80 C./35 mm. H F"; l 108. 5 115 CJIOmm. Hg In a trap (cooled at -70 C.) 24. 1 Residue of distillation. 3. 1

The main component of the fraction F; was N,N-dimethylformamide. The N,N-dimethylformamide content of the fraction F" was 88.2% (Yield in relation to the charged hydrogen cyanide: 62.3%).

Residue of distillation The same recycling operation as described above was I repeated further 8 times, resulting in the following frac The main component of the fraction F 75 was N,N-dimethylformamide. The N,N-dimethylforrnamide of the TABLE 19 P Q Y- products recycled Yield of N, N-' Hydrogen g. (F1 dhnethylfonnamide Number of cyanide 7 plus F; recycling stage charged, g. plus trap) 0. Percent 57.5 141.3 45.7 24.9 27 K 149.4 47.8 55.5 27 1! 168.1 45.5 62.3 27 1 181.3 49.1 07. 27 1 190.1 44.9 61. 271! 211.5- 50.5 59. 27 t! 224.9 48.5 66. 27 1! 234.0 46.9 64. V 27 1 245.8 50.5 69. 27 1 256.2 50.5 68. 271! 267.9 46.9 64.

. 1 Total charge of hydrogen cyanide. 1 1 Final by-nnoduct. -i Total yield. Average percent.

.,Whilst, the following comparative experiment was conducted.'-337.5 g. of hydrogencyanide, 697 g. of methanol and 45 .g. of zirconium oxychlon'de were charged into an charged hydrogen cyanide; 33.0%.) The yield in relation to the charged hydrogen cyanide increased by7.5%.

EXAMPLE 22 To 21.0 of the fraction F shown in Table of Ex- I ample 21 were added 27.0 g. of hydrogen cyanide, 64.0

15 fraction F'f was 90.5% (Yield in relation to the charged hydrogen cyanide: 64.2%). The results of the repeated recycling operations as conducted above are summarized in the following Table 19.

g. of methanol and 8.0 g. of cupric'chloride, whereupon, in the same manner as mentioned in Example 21, the reaction was allowed to proceed and thenjthe distillation was eflfected to give 42.5 g. of N,N-dimethylformamide (yield in relation to the charged hydrogen cyanide: 53.2%). The yield in relation to the charged hydrogen cyanide increased by 27.7%.

" EXAMPLE 23 M 54.0 g. (2.0 moles) of hydrogen cyanide, 128.0 g. 4.0 r moles) of methanol and 15.0 g. of zirconium oxychloride (total amount of charge: 197 g.) were charged into an autoclave having a capacity of 500 ml. and heated to react at 200 C. vfor 24 hours with stirring. Qn opening the autoclave, the reaction mixture was subjected to a distillation to give the following fractions. No hydrogen ,cyanide was detected in the reaction mixture which means that the hydrogen cyanide was completely consumed.

TABLE 21 Yield, Boiling point V g.

Fraction 7 V F Up to 98 C. 60 mm. Hg 86.0 F1- .98to100C.'760mm.Hg 10.5 F3. 74 to 79 0.]40 mm Hg 40. 5

Ina trap (cooled at 70 0.).-. 12.2

'The main component of the fraction F, was N,N-dimethylfor'mamide. The analysis of the fraction F showed that the yield of N,N-dimethylformamide was 32.1 g.

autoclave and heated at 250 C. for'l hour to give N,N-

' dimethylformamide in a poor 'yield of 265.2 g. (28.7%).

EXAMlLE2I H 27.0 g.. (1'.0 mole) ofhydrogen cyanide, 64.0 g. (2.0 moles) of methanol and 8.0 g. of cupric chloride were i I 7 charged into, an autoclave having a capacity'o'f 500 ml.

and, after replacement of the air in the autoclave by nitrogen, were heated to react at 260 C. for 1 hour withstirring. On opening the autoclave, the reaction mixture was subjected to distillation to give'the followingfractions. (HCNwas not detected in the reaction mixture.)

TABLE 20 Yield, Boiling point 8 30.5 4.5 20. 2 Fax-122427;. 21.0

115 0.110 mm. Hg--;-:.."...'.. In atrap (cooled at -70? 0.)"; u

TABLE 22 Yield. Bolling polnt; I g.

Fraction 7 Fr- Up to 98 0.1760 mm. Hg. 33.6 F1-.- 98 to 101 C.I760 mm. Hg 4. 3 F 72 to 78 0.]40 mm. Hg 19. 8

C./35 mm. Hg F4 l 25. 0

C./10 mm. Hg In a trap (cooled at 70 C.) 4.2 Residue of istillation 8. 7

(yield in relation to the charged hydrogen cyanide! 22.0%). I I

The fraction F was mixed with the fractions F F, and F and the fraction in a trap (total amount: 112.3

' g.). The mixture of the above-mentioned fractions was added to 54.0 g. (2.0 moles) of hydrogen cyanide, 128.0 g. (4.0 moles) of methanol and 15.0 g. of zirconium oxychloride'in an autoclave (total amount of charge: 307.3 g.), whereupon, in the same manner as mentioned above, the reaction was allowed toproceed and'then the distillation wasjelfected to give 82.5 g. of N,N-dimethylformamide (yield in relation to the charged hydrogen cyanide: 56.5%). The recycling of the lay-products increased the yield more than twice as much. Nothing but catalysts were found in the residue.

EXAMPLE 24 27.0 g. (1.0 mole) of hydrogen cyanide 64.0 g. (2.0 moles) of methanol and 10.0 g. of antimony chloride were charged into an autoclave having a capacity of 200 ml.

and, after replacement of'the air in the autoclave by nitrm gen, were heated to react at 220 C. for 6 hours. The

thus obtained reaction mixture was distilledto give fractions of -the kinds as shown in Table 22. No hydrogen cyanide was detected in the reaction mixture which means that the hydrogen cyanide was completely consumed.

The main component of the fraction F was N,N-dimethylformamide. The N,N-dirnethylformamide content of the fraction F was 95.0% (yield in relation to the charged hydrogen cyanide: 25.9%).

The fractions F and F and the fraction in a trap were mixed (total amount: 33.5 g.).

To 2.7 g. (0.1 mole) of hydrogen cyanide, 3.4 g. of the above-mentioned by-product mixture and 1.5 g. of antimony chloride was added methanol in an amount as shown in Table 22, whereupon, reaction was allowed to proceed at 220 C. for 6 hours in an autoclave. The yields of the thus obtained N,N-dimethylformamide in relation to the charged hydrogen cyanide are summarized in Table 23.

In the same manner as described in Example 21, 27.0 g. (1.0 mole) of hydrogen cyanide, 64.0 g. (2.0 moles) of methanol and a catalyst as shown in Table 24 in an amount of mole percent in relation to the hydrogencyanide and heated to react at 230 C. for 3 hours. The thus obtained reaction mixture was subjected to distillation to give N,N-dimethylformamide with the yields as shown in Table 24. The fractions having the boiling points as shown in Table of Example 21 were obtained as by-products. The fractions corresponding to the fractions F F and F and the fraction in a trap of Table 20 were mixed. To the resulting mixture were added 27.0 g. of hydrogen cyanide, 64.0 g. of methanol and a catalyst as shown in Table 24 in an amount of 5 mole percent in relation to the hydrogen cyanide, whereupon, in the same manner as mentioned above, the reaction was allowed to proceed to give N,N-dimethylformamide with the yields as shown in Table 24.

TABLE 24 Yield, percent Second reaction First (after Catalyst reaction recycling) Cuprous chloride.. 22. 2 48. ii tt ii; iii ver m a e-..

Stannous stearate Stannous p-toluenesulionate.

TABLE 24--Continued Yield, percent Second reaction First (after Catalyst reaction recycling) Cadmium Ferric cyanide.. Ferrous nitrate. Ferric nitrate-..

EXAMPLE 26 In the same manner as described in Example 21, 27.0 g. 1.0 mole) of hydrogen cyanide, 60.0 g. (2.0 moles) of methanol and a mixed catalyst as shown in Table 25 were charged in an autoclave and heated to react at C. for 40 hours. The reaction mixture was subjected to distillation to give fractions F F and F and a fraction in a trap in addition to a fraction containing N,N-dimethylformamide. The yields of the thus obtained N,N-dimethylformamide are summarized in Table 25. The fractions F F and F and the fraction in a trap were mixed. To the resulting by-product mixture were added 27.0 g. of hydrogen cyanide, 60.0 g. of methanol and a catalyst as mentioned above, whereupon, in the same manner as described above, the reaction was allowed to proceed and then the distillation was effected to give N,N-dimethylformamide with the yields as shown in Table 25.

TABLE 25 Yield, percent Second reaction Amount of First re- (atter re- Catalyst catalyst action cycling) Cadmium acetate- 1. 5 Mercuric acetate.. 1. 5 2 2 Cadmium benzoat 2. 0 25 3 42 3 Vanadium pentoxid 1. 0 Mercuric iormate 2. 0 Zirconium oxide 1. 0 18. 2 32, 6 Bismuth oxychloride. 1.0 Cadmium propionate. 2. 5 L Manganese sulfite..... 2. 5 16. 7 34. 6 Silver sulfite 1. 0 ercurous sgearate g anganese ora e- Molybdenum trioxide- 1. 0 3 3 Tungsten hexachloride 1. 0 Mercuric benzoate 1. 5 Zirconium sulfate 1. 0 12 5 32 5 Vanadium oxychlorlde- 1. 5 Chromium carbonate (basic) 1. 0 Chromium naphthenate 1. 0 Bismuth oxalate 1.0 22 3 42 1 Chromium iormate... 1.0 Silver cyanide 1. 0

19 EXAMPLE 27.

.In thesamei manner as described in Example 21,

2710 g. (1.0 mole) of hydrogen cyanide, 64.0 g. (2.0 moles) of methanol and 14.5 g. of titanium hydroxide were charged in an autoclave and heated to react at 240? C. for 1 hour. The thus obtained reaction mixture was subjected to distillation to give 45.0 g. of fractions F F and F anda fraction in a trap'having the boiling points as shown in Table 20'. To 20.0 g. of the mixture of the fractions F F and F and the fraction in the trap were added 13.5 g. of hydrogen cyanide, 32.0 g. of methanol and 7.5 g. of titanium hydroxide,'whereupon the reaction was allowed toproceed at 100 C. for days to give 4.2 g. of N,N-dimethy1formamide (yield in relation to the charged hydrogen cyanide: 11.5%).

EXAMPLE 28 27.0 g. of hydrogen cyanide, 148.0 g. of n-butyl alcohol and 6.5 g. of manganese p-toluenesulfonate were charged into an autoclave and heated to react at 260 C. for 4 hours. The thus obtained reaction mixture was subjected to distillation to give 21.6 g. of N,N-di-n-butylformamide. To 140 g. of the by-products obtainedin the reaction and having boiling points higher and lower wherein R is an alkyl radical having 1 to 6 carbon atoms and R is an alkyl radical having 1 to 4 carbon atoms, which comprises reacting, at a temperature in the range of 100 to 500 C., under pressure, a nitrile represented by .the general formula RCN, wherein R has the same meaning as defined above, with alcohol selected from the group consisting of methyl alcohol, ethyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcbol, n-butyl alcohol and isobutyl alcohol, the alcohol being employed in an amount in the range of from 1.5 to 10 moles per mole of the nitrile, in the presence of from 0.0001 to 10 mole percent, based on the amount of the nitrile, of a catalyst selected from the three groups respectively consisting of (l) the metals copper, cadmium, mercury and tin; (2) oxides, oxyhalides, hydroxides, inorganic acid salts and organic acid salts of a metal selected from the group consisting of copper, silver, cadmium, mercury, titanium, zirconium, tin, lead, vanadium, antimony, bismuth, chromium, molybdenum, tungsten, manganese, cobalt, nickel, rhodium, palladium and platinum; and (3) chromic acid, bichromic acid, molybdic acid, phosphomolybdic acid, tungstic acid and permanganic acid; alkali metal salts thereof, and separating the N,N-dialkyl-substituted fatty amide from the reaction mixture and recycling at least a part of the by-products of the reaction to the starting reaction mixture.

2. The process in accordance with claim 1 which comprises reacting said nitrile with said alcohol in an autoclave to obtain a first reaction mixture comprising said N,N-di alkyl-substituted fatty amide, 3 separating said N, N-dialkyl-substituted fatty amide from said mixture by distillation to obtain a first balance of reaction mixture, adding fresh nitrile, alcohol and catalyst to at least aportion of said first balance of reaction mixture, reacting the latter mixtureto obtain a second reaction mixture comprising N,N-dialkyl-substituted fatty amide, separating the latter by distillation to obtain a second balance of reaction mixture, and repeating the steps of obtaining additional reaction mixtures and separating N,N-dialkyl-substituted fatty amide thereforn r. I

3. A process as claimed in claim 1, wherein said catalyst is selected from the group consisting of the halides of copper, cadmium, titanium, tin, lead, antimony, bismuth, chromium, manganese,,.cobalt, nickel and palladium.

4. A process for the preparation of N,N-dialkylformamides represented by the generalformula wherein R' is an alkyl radical having 1 to 4 carbon atoms, which comprises reacting, at a temperature in the range of to 500 C. under pressure, hydrogen cyanide with alcohol selected from the group consisting of methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol and isobutyl alcohol, the alcohol being employed in an amount in the range of from 1.5 to 10 moles per mole of the hydrogen cyanide, in the presence of from 0.0001 to 10 mole percent, based on the amount of the nitrile, of a catalyst selectedfrorn the three groups respectively consisting of (1) the metals copper, cadmium, mercury and tin; (2) oxides, oxyhalides, hydroxides, inorganic acid salts and organic acid salts of a metal selected from the group consisting of copper, silver, cadmium, mercury, titanium, zirconium, tin, lead, vanadium, antimony, bismuth, chromium, molybdenum, tungsten, manganese, cobalt, nickel, rhodium, palladium and platinum; and (3) chromic acid, bichromic acid,- molybdic acid, phosphomolytbdic acid, tungstic acid and permanganic acid; alkali metal salts thereof.

5. The process in accordance with claim 4 which comprises reacting hydrogen cyanide with said alcohol in an autoclave to obtain a first reaction mixture comprising N,N-dialkyl-formamide, separating said N,N-dialkyl formamide from said mixture by distillation to obtain a first balance of reaction mixture, adding fresh hydrogen cyanide, alcohol and catalyst to at least a portion of said first balance 0t reaction mixture, reacting the latter mixture to obtain a second reaction mixture comprising N,N-dialkyl-formamide, separating the latter by distillation to obtain a second balance of reaction mixture, and repeating the steps'of obtaining additional reaction mixtures and separating N,N-dialkyl-formamide therefrom.

6. A process as claimed in claim 4, wherein said catalyst is selected from the group consisting of the halides of copper, cadmium, titanium, tin, lead, antimony, bismuth, chromium, manganese, cobalt, nickel and palladium.

7. A process as claimed in claim 4, wherein at least a part of the by-products of the reaction is recycled to the starting reaction mixture. f

8. The process in accordance with claim 1, in which the by-products recycled to the starting reaction mixture include all those which distill off from the reaction mixture at higher temperatures and lower pressures than the produced .N,N-dialkyl-substituted fatty amides.

9. The process in accordance with claim 7, in which the 21 by-products recycled to the starting reaction mixture include all those which distill off from the reaction mixture at higher temperatures and lower pressures than the produced N,N-dialky1-formamides.

References Cited UNITED STATES PATENTS 22 FOREIGN PATENTS 1,009,614 6/1957 Germany 260561 R 2,015,840 10/1970 Germany 260561 R OTHER REFERENCES Hamamoto et al., CA. 55: 434% (1961).

LEWIS GOTTS, Primary Examiner E. G. LOVE, Assistant Examiner UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3 751 465 Dated August 7 1973 Yasunobu Takahashi, Yohei Fukuoka, Katuyoshi Sasaki Invent0 and Saburo Senoo It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:

Col. 1, line 8; change "Kassi" to --Kasei--.

Col. 1; Insert priority data as follows:

-Japan Aug. 15, 1967, 42-52083 and Japan Nov. 16, 1967, 42-73363 Col. 19, line 53; change "alcohol, ethyl alcohol," to

--alcohol,.

(SEAL) Attest;

EDWARD M.FLETCHER,JR.

' um Attesting Officer RSHALL DANN Commissioner of Patents U. 5. GOVERNMENT PRINTING OFFICE I9l9 0-388-884, 

